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how to make sausage

Homemade Sausage

A Sausage Stuffing Session in Full Swing.

How to Make Delicious, Succulent Sausage at Home — All You Need to Know for Mouth-Watering Success!

SausageMania is proud to present its brand-new Sausage Making Photo Tutorial, with new text and photos to make certain you turn out perfect home made sausages from the Get-Go!

Nothing in these photos is staged — these are not slick "food studio" shots ..... These photos are of a several real, down-to-earth, day-long sausage-making sessions made in our own kitchen, not in some fancified food preparation studio such as you see on TV.

Do you want to see how real people make real homemade sausage in their own kitchens? Do you want to learn the secrets of making tempting sausdage recipes spring to life? Do you want to find links to the finest suppliers of sausage making equipment and supplies, such as casings, spices, grinders and more? If so, then sausagemania.com is the website for you, starting with this photo tutorial on how to make homemade sausage.

You needn't spend a fortune on equipment: you can start off with a basic hand funnel (essentially unchanged in design since Roman times), for under $30.00, or a 3-lb "pump-handle" push stuffer for under $75.00. The sausages you make with the least expensive equipment will be every bit as "professional" and as tasty as the sausages you make with the most expensive equipment..... You just won't be able to make 100 lbs in a single, day-long session without the fancier gear.

Pork Butt for Homemade Sausage

Pork Butt, Boston Blade, Pork Shoulder…all the same.

Tubed Casings for Sausage Making

Tubed casings are the way to go.

Sausagemaking Spices

Use only the freshest spices and herbs.

You'll need some supplies and some tools before you embark on your Sausage Adventure. First off, you need some pork. That's right — pork — not beef, lamb, venison, chicken, turkey or wallaby. Pork is the only meat worth using for sausage. Unfortunately, our obesity-conscious culture has made fat a dirty word, so today's pork is much leaner than the pork of yesteryear. To be decent, sausage needs at least 20% fat: with too little fat, sauage will not slice, but will crumble like dry breadcrumbs and taste like cotton. So avoid lean (but pricey) cuts, like loin, and go for the cheaper cuts. Pork shoulder, a.k.a. Boston butt, Boston blade or simply "pork butt," is one of the fattier cuts. We buy it in 50-lb. cartons at Costco, where the carton is sold at a slightly discounted price per pound.

Next you need casings, not readily available either at the supermarket or specialty butcher. Quality, natural, non-artificial casings are the key to sausage making success: buy crappy casings and you'll spend all day dealing with ruptures. Avoid collagen or fibrous casings and look for genuine hog or sheep casings. Casings come hanked (like a big skein of yarn) or tubed, and are either wet-packed or dry-packed in salt.

Hanked casings are a real pain — they get knotted up with one another, they need flushing and are hard to run up onto the stuffing horn. So get dry-packed tubed casings, which are 10 times easier to use. The best source, hands down, is Syracuse Casing Company. They sell U.S.-made hog casings in several diameters, and sell prime Australian or New Zealand sheep casings. They ship promptly and inexpensively, by Priority Mail.

Now for the spices: do NOT use those ancient spices that have been hanging around in the back of your spice cabinet for the last ten years. Get fresh spices, either from the bulk spice section at your supermarket, a local spice and tea store, or on-line. One of the best, most comprehensive spice sources is Spicebarn.com, who also ship by Priority Mail, usually in a flat-rate box to save you money.

Grind your own pork for homemade sausage

Still Life of a Motorized #22 Chop-Rite grinder

High-end sausage stuffer

The fabulous F. Dick stuffer!

Pork Butt for Sausage Making

A Power of Pork to be cut up for the grinder.

OK, so you've got your pork, casings and spices. Now for the tools. First, you'll need a decent meat grinder, unless you buy ground pork, which is a perfectly acceptable alternative. The advantage of grinding your own meat is: (a) it's fun; and (b) you know just what goes into it. Remember Otto Von Bismarck's famous dictum, That One Should Never be Present When Laws or Sausages are Being Made. 'Nuff said. Anyway, refer to SausageMania's Grinder Page for help in selecting a grinder suitable to your needs.

Next, unless you buy ground pork, you'll want a few good, sharp burtcher's knives to carve the pork butts into chunks and strips that your grinder can handle. Our over-powered, motorized Chop-Rite #22 grinder can handle 2-3" chunks, and churns out 400 lbs. of grind an hour with a 3/8" plate, but chances are you don't need such high-octane performance. We've used this grinder for moose and caribou, and there have been sessions where we had 500 lbs of meat to grind (one year, our three hunting partner families brought in two moose and five caribou!). In 35 years, probably more than five tons of meat have gone through this grinder!

Last, you'll need a sausage stuffer. Stuffers range from the ludicrously simple and cheap, to the absurdly expensive. We use a Fr. Dick vertical 24-lb sausage stuffer, which is the Mercedes Benz of hand-cranked stuffers. Again, use SausageMania's sausage stuffer page for guidance.

Cutting Pork for Homemade Sausage

Cutting pork butt into strips and chunks.

Grind your own homemade sausage meat

Grind it all up!

Homemade sausage spices

Carefully measure out spices.

Using your super-sharp knives, cut the pork butt into grinder-size portions, then grind it all up. When you're done, you're ready to add your spices. But first, you must know the weight of the mix. Once you know the weight, use SausageMania's unique Excel™ FREE Sausage Making Automatic Ingredient Calculator to find out how much of each spice to add [You need to have Microsoft Excel™ to use this). The spreadsheet shows the quantities of each ingredient for a one-pound aliquot. Just enter your total poundage in the box with the orange number, hit "Enter" and you will instantly see all the amounts of each ingredient to add.

The SausageMania Spreadsheet.

Here's a screenshot of SausageMania's free Excel™ spreadsheet Ingredient Calculator. Just enter the weight, in pounds, of your ground sausage mix (the orange number), and all the other ingredients will instantly be calculated. Colums I, II and III are all the same quantities, but in different units, for ease of use. For example, in Row25, "Salt," it shows 8 tablespoons, or 1/2 cup. Use the cup measurement for the larger-quantity ingredients. (Because the spreadsheet "rounds down," very small quantities, such as "Cayenne pepper" in Row 14, show up as "zero" cups.) Just use the most convenient column.

Sausagemaking spices

You can weigh your spices, too.

Mix your own homemade sausage

Italian fennel sausage…

Homemade Russian Fruit Sausage

Russian fruit sausage ingredients.

Once you've measured or weighed out your ingredients, it's time to add the spices to the mix. This is where the work begins!

Mixing Homemade Sausage

This guy is Olympic Class!

How to mix sausage for sausagemaking

Sausage mixing is aerobic exercise!

How to make sausage at home

And it's as messy as Hell!

Kids love to make homemade sausage

Everyone Likes to Grind Meat!

Lesson in mxing homemade sausage

Even Kids can Mix Sausage!

Mixing sausage is great for an upper body workout! It's very imporant to keep mixing and mixing until there are no hidden pockets of spices left: you don't want one of your guests chomping down on a sausage filled with nothing but garlic or peppercorns!

Homemade sausage patty

OK, now take a break, fry up a sample patty, and see whether you want to add more of any particular ingredient.

Filling stuffer with homemade sausage

Filling the Dick stuffer..

Casing for homemade sausage

Running tubed hog casing onto the stuffing horn.

Make your own sausage at home

A happy stuffing team in full swing!

Now that you're exhausted with mixing the sausage meat, it's finally Time to Stuff! Fill the stuffer's cylinder with sausage mix, taking care to tamp the mix down all around to avoid air pockets, which can cause embarrassing little explosions of air into the casing as you stuff (after all, these are intestines you are stuffing stuff into). Once the stuffer is filled and in place, lubricate the stuffing horn with vegetable oil, and run a casing up onto it. If you're really good, you can fit 10 feet of casing on the stuffing horn, and empty the cylinder in five minutes or less!

Delicious homemade sausage

A perfect run of big-bore Italian fennel sausage into hog casing. Note the air in the casing at the stuffing horn.

Solo home sausagemaking

The F. Dick stuffer can be run solo, but this takes a bit of practice and good timing!

Grinding is simple: it's just tossing chunks of meat into a machine. Stuffing, on the other hand, takes some practice and finesse. The idea is to balance the amount of mix exiting the stuffer with the amount of casing coming off the stuffing horn. You must be careful that the casing does not get "hung up" on the stuffing horn, which is the main reason we lubricate the horn with vegetable oil.

If the mix comes out too fast, or if the casing hangs up, the casing will overfill and burst. If the casing comes off too fast, you end up with wimpy, underfilled casing. The ideal, therefore, is to let just enough casing come off to produce a decently firm sauage that can be subsequently twisted without causing a burst. Underfilled casings can be resurrected to a degree by making small links, while overfilled casing can be salvaged by making longer links (see below).

Like learning to ride a bicycle, you can read all the instructions you want, but until you actually do it, you'll never learn how!

How to make breakfast sausage

A run of breakfast sausage into sheep casing.

Twisting hand made sausages

Twisting links stuffed into hog casing.

Home sausagemakiing: cutting links

Cutting links with scissors.

Once stuffing is done, it's time to twist the sausage into links. This is a critical step, requiring some experience. If the casing is limply filled (a major shortcoming for novices), make short links, as the tiwsting action will firm up each link (the more you twist, the plumper the link). If the casing is tight, make longer links to avoid increasing the pressure in the casing and causing a burst link. Choose a link size and gently (and slowly) pinch the casing. Then twist the link you've just make towards you, say 4 or 5 twists. When you pinch the next link, twist away from you, so that the first link does not unravel. So it's Towards and Away, Towards and Away, until the last link. Then cut the links free for packing: don't worry, the "pinches" hold just fine after cutting.

Italian Sausage

A bin of Italian sausage ready for packing.

Familt sausagemaking

Packing links into vacuum bags.

VacMaster Packer

The Vac-Master chamber-type vacuum packer.

Your ordeal is nearly over: your finished sausages are ready for packing. If you have a vacuum packer, use it. If you don't, wrap the links tightly, first in plastic wrap and then in freezer paper. Note: if you have a chamber-type vacuum packer, such as the VacMaster shown here, chill the sausages thoroughly before packing. Otherwise the air still trapped in the sauages will get sucked out by the vacuum, taking the sausage mix with it, like toothpaste coming out of the tube! If you have a suction-type packer, this will not be a problem.

Homemade sausage ready to freeze

Ready for the freezer!

Frying Homemade Breakfast Sausage

Ready to Eat!

Tasting Homemade Sausage

The End-All and Be-All of Sausage Making!

The SausageMania Blog!

Visit the NEW SausageMania Blog and tell us what YOU think!
(Or ask us a question!)

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home | meat grinders | sausage stuffers | sausage casings | e-mail SausageMania | NEW! Sausage Photo Tutorial | sausageMania recipes |more SausageMania recipes | motorize a grinder | tips | links | kippermania | loxmania | NEW! PestoMania | NEW! Even MORE SausageMania Recipes! | NEW! Lox Making Photo Tutorial | NEW! CaviarMania | NEW! Porcini Sausage!